by dieselirk » Sat Dec 06, 2014 3:06 pm
Thus, we see, that at pressure increase in one and a half time, loading on a detail increase almost three times. It on a limit of reliability of details.
But it is fair, if the engine and the turbine are serviceable. If there are any defects loadings can be considerable above that will lead to turbine breakage.
If you have leaks in an air route from the turbine to an input in a block head (branch pipes, interculer, an inlet collector) the ECU will increase as much as possible a signal by the management valve actuator. And that the turbine could create necessary pressure, it will be necessary for it to have considerably big turns, than it is calculated initially. That can lead to its breakage.
If unbalance turbines mismatches norm, but loadings on a shaft and bearings can be several times more settlement. It also will lead to turbine breakage.
If pressure of oil in oil system below norm on LL and on the big loadings, it leads to their intensive deterioration. And it too conducts to turbine breakage.
If the gauge of pressure of boost shows underestimated value pressure it also will cause malfunction.
If the air filter is littered, it also can cause malfunction of the turbine.
I can name still the reasons which can lead to malfunction or turbine breakage, but you I will not continue to frighten.
You can tell, that before tuning it is necessary to check up all these factors and to eliminate them. You are right. But not from these factors you can check up all. You do not know a technical condition of the turbine. Even if you will check maximum radial and axial play a turbine shaft is yet is not a final indicator of its technical condition. You do not know unbalance the turbine, namely it is the basic criterion of serviceability.
The maximum turns of a shaft from 70000 to 150000 turns in a minute have the majority of turbines. Unbalance a shaft and wheels on these turns should not exceed 1.5 g. It not real, but relative size. If unbalance it will be considerably exceeded, loadings on the turbine will very strongly increase. It will lead to its very fast breakage.
That to you it was clear about what there is a speech, next time I will result typical schedules unbalance which receive at special test banch.